I have a few pics of the new Uncle John's Pirogues my son and I have started. We are using Luan for the sides and 1/4" for the bottom, leaving the good sides inside. Cypress for rub rails/gunnels. We have a sawmill nearby, so we re-sawed the rough cut cypress for the gunnels. We inletted the rail so no raw edge of the ply will be exposed, took a bit of extra work, but we like the way it is turning out. Using epoxy to glue the rails on, and drywall screws to "clamp" the rail until the epoxy has kicked and then the screws will come out. Seems like a lot of torque on those ribs, so we put some temp. thwarts between the ribs while we cranked down on the rails. Also considering some sort of shear clamp or "inwale". We are trying to go as light weight as possible, but that would give us something to tie stuff, ( folding chair, paddle, anchor, etc.) BTW, Uncle John was very prompt with delivery and returned Emails with a small question I had. Nice!
This one is 13'-8 and the next one will be 14'-4 with four ribs so hopefully they will nest together for both for ease of transport and ease of storage. Son is 185lbs, and I am 245 too many lbs, that's why we are making the different sizes
Got the rub rails glued on today, nothing broke, but seems as though we introduced a little twist in the boat. It is still straight stem to stem. We clamped it with a shim under the low side and hopefully when the epoxy is dry, it will have taken some of the twist out. Not real worried about it yet, still have the bottom to attach, we are hoping that will help us with this issue.
A few new observations on things we won't do on the build of the second one. We cut limber/weep holes in the bottom member of the ribs, and upon a closer look at them, one cracked right at the cut. Next time I will radius the hole, maybe just with my belt sander, it doesn't have to be that big. When we flipped it over, we discovered that although we had gotten almost all the twist out of the boat by clamping some reverse twist into it while the rubrails dried, the bottom of the side panels had lost a lot of the "fairness" in their lines, actually became quite wavy, probably due to using the thin luan, so we temp. screwed some trim moulding along the bottom outside to bring some fairness back.
We got the bottom on and had a near disaster. Using the glue and stack method(cider blocks, bricks, and pavers) we just put the last block on top when I looked down at the sawhorses and they were in the process of caving in, about to drop the whole deal to the ground. Luckily, my son John was right there to help, and I wrapped a line around the boat and tied it off to the wheel of the camper. It stayed that way for 24 hrs, and we got all the weight off, it turns out all the twist I was concerned about is no longer there. yea! Of course, right after that we beefed up the sawhorses. That would have been dis-heartening to have the "Yacht" crash to pieces underneath two or three hundred pounds of concrete blocks, because of an ill thought out support system. Just a word to the wise.
We kinda cheated on the joints for the bottom, I just butted them at the end ribs, splitting the joint half and half on the rib. I taped the ribs in and used an empty caulking tube to apply the fillet, came after with a tongue depressor to shape it and taped it wet on wet. I also glassed the two inside center sections with the same cloth (4 oz.) I am going to put over the bottom outside
Some more photos of the construction can be seen at this link: http://www.forumpictureprocessor.com/ga ... llery=2107

This one is 13'-8 and the next one will be 14'-4 with four ribs so hopefully they will nest together for both for ease of transport and ease of storage. Son is 185lbs, and I am 245 too many lbs, that's why we are making the different sizes
Got the rub rails glued on today, nothing broke, but seems as though we introduced a little twist in the boat. It is still straight stem to stem. We clamped it with a shim under the low side and hopefully when the epoxy is dry, it will have taken some of the twist out. Not real worried about it yet, still have the bottom to attach, we are hoping that will help us with this issue.
A few new observations on things we won't do on the build of the second one. We cut limber/weep holes in the bottom member of the ribs, and upon a closer look at them, one cracked right at the cut. Next time I will radius the hole, maybe just with my belt sander, it doesn't have to be that big. When we flipped it over, we discovered that although we had gotten almost all the twist out of the boat by clamping some reverse twist into it while the rubrails dried, the bottom of the side panels had lost a lot of the "fairness" in their lines, actually became quite wavy, probably due to using the thin luan, so we temp. screwed some trim moulding along the bottom outside to bring some fairness back.
We got the bottom on and had a near disaster. Using the glue and stack method(cider blocks, bricks, and pavers) we just put the last block on top when I looked down at the sawhorses and they were in the process of caving in, about to drop the whole deal to the ground. Luckily, my son John was right there to help, and I wrapped a line around the boat and tied it off to the wheel of the camper. It stayed that way for 24 hrs, and we got all the weight off, it turns out all the twist I was concerned about is no longer there. yea! Of course, right after that we beefed up the sawhorses. That would have been dis-heartening to have the "Yacht" crash to pieces underneath two or three hundred pounds of concrete blocks, because of an ill thought out support system. Just a word to the wise.
We kinda cheated on the joints for the bottom, I just butted them at the end ribs, splitting the joint half and half on the rib. I taped the ribs in and used an empty caulking tube to apply the fillet, came after with a tongue depressor to shape it and taped it wet on wet. I also glassed the two inside center sections with the same cloth (4 oz.) I am going to put over the bottom outside
Some more photos of the construction can be seen at this link: http://www.forumpictureprocessor.com/ga ... llery=2107